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Jinan Wedo Glass Machine Co., Ltd
[China]
Address:
mail: wedosales@gmail.com Room 715, Sanqing Shiji Caifu Center Jinan Shandong 250101 China
Phone:
86-531-88873471
Contact name:
Ray Yao , exporting manager
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Jinan Wedo Glass Machine Co., Ltd



 

LBZ2500PC中空玻璃自动生产线

The Automatic Vertical Insulating Glass Production line of LBZ2500PC Type

本机自动化程度高,各传送电机均采用变频调速器控制,各执行元器件的动作程度由光电开关和全程PLC控制触摸屏界面设计更加人性化,操作简便且具有节能间断式自动工作系统。

This machine has a high automatic degree, each electrical machinery convey adopt frequency conversion governor, each components and parts movement degree have touch-sensitive screen interface design which is more humanization and was controlled by photoelectric switch and whole PLC, it’s easy and simple to operate and having automatic energy-conserving disconnected types of working systems .

该生产线包括:立式输送机,清洗干燥机,检查传送机,铝框装配段,储片段,合片,板压机,输出传送机, 翻转台。能完成玻璃清洗干燥,铝框安放,自动合片及压合,玻璃放平移出等主要功能,该生产线具有高效,低耗,占地面积小,操作方便等优点。

This production line includes: The vertical conveyer, washing and drying station, inspecting station, aluminum frame assembly station, glass storage station, press robot, output conveyer, and tilting table. The line can be used to complete the glass cleaning and drying, the aluminum frame position, and presses the glass plate, tilt the glass into the level position and move out. This production line has highly efficiency, low consumption, small space, ease of operation and so on.

 

Entire machine technical parameter

Ways of Slice Joint:              Automatically in the Press Plate.

Transmit Direction:              Facing equipment, from left to right

External Dimensions:            24200×3800×3450 mm

Power:                         39.81KW

Washing Speed:                 2-12m/min

Max. Speed:                   45 m/Min (basis demand, but also may enhance)

Single glass Thickness:           3-12 mm

Insulating Glass Thickness:       ≤40 mm

Max. Dimensions             2450×3000mm (Normal)

                                2450×3500mm (Ultra Long)

Min. Dimensions              400×280 mm

Operational height:              450 mm

Equipment load-bearing capacity:  125kg/M

No sealant output:               700 pieces of /8 hour (1 meter long normal type glass)

Time cycle:                     30--40s

Input voltage:                   380v    50HZ

Stored air pressure:              0.5-1.0Mpa

Overturn Height:                940mm

Gross weight:                   Approximately 7500kg 

 

电机功率(Electrical Machinery Power:

输入传送机减速电机(The speed-down motor of the inputs conveyer:

0.75KW           1             0.75KW

清洗干燥机传送减速电机The speed-down motor of the Clean and Dry machine

0.75KW           1             0.75KW

毛刷电机Brush motor          0.37KW            3             2.22KW

风机电机(Air blower motor      18.5KW           1              18.5KW

风加热器(Air Heater          12KW             1              12KW

水泵电机(Water pump motor    0.45KW           3              1.35KW

水加热器(Water Heater        5KW              1              5KW

检查传送减速电机(The speed-down motor of inspection and transmission 

0.75KW            2              1.5KW

检查灯(Inspection lamp              0.04KW     18              0.72KW

电控柜照明灯(Electrical controlled cabinet lights   

0.04KW           1             0.04KW

铝框装配段减速电机(The speed-down motor of the aluminum frame assembly station

0.75KW   1      0.75KW

输入段减速电机(The speed-down motor of the input section):           

0.75KW   1   0.75KW

合片平压段减速电机(The speed-down motor of assembly and press station

0.75KW   1   0.75KW

液压站电机(Hydraulic station electrical machinery                   

3.7KW    1    3.7KW

气垫风机电机Air cushion blower motor                             

0.75KW   1   0.75KW

输出传送减速电机The speed-down motor of output transmission      

0.75KW   1   0.75KW

翻转台减速电机(The speed-down motor of tilt table)                    

0.75KW   1   0.75KW

 

Water, Electricity and Gas Index of Insulating Glass Production Line:

Electricity:    3P  .220V/380V              50Hz

Water:        Circular Water:  0.5t/day      Conductance≤200μS

Gas:         Air Consumption: 1.2m3/min

Gas Headstream Pressure: 0.5-1.0Mpa

 

Main Function Introduction:

1、整机操作采用人机界面操作直观方便动态显示运行状态变频调速最高速度可达 45/根据用户需求还可适当提速

The entire machine's operation uses the man-machine contact surface: Operates direct-viewing and convenient, the running status is dynamic demonstration, the frequency conversion velocity modulation; the maximum speed may amount to 45 meters/Minute (basis user demand, but also May suitably raise the speed).

Touch screen

2、生产效率高:大片玻璃可全速运行,小片玻璃可特设储存区,暂置储存区,且清洗玻璃可连续输入。

High production efficiency: The big glass can move at the full speed, the small glass is possible to stop in storage area, and stay at the storage area temporarily, also the clean glass may input continuously.

3、节能间断式自动工作系统

     整机采用节能间断式自动工作系统,当玻璃运行至上料段末端光电传感器时,毛刷、水泵、风机自动启动,生产间断时,毛刷、水泵、风机自动停止,设备运行使用段全速运行,其他部分如不工作则处于智能休眠状态、经济节能。

Conserves energy interrupted type automatic operation system:

Entire machine uses the energy conservation interrupted type automatic operation system, when glass movement to the photoelectric sensor of the end of the input conveyer, the brush, the water pump, the air blower will be start automatically, when the production is interrupted, the brush, the water pump, the air blower will automatically stop, the section of the equipment which was occupied moves in full speed, other parts which do not work are at the intelligence dormant state, so it is energy saving

4LOW-E玻璃自动识别系统

镀膜玻璃(特别是LOW-E玻璃)膜层面不被破坏,玻璃输送段装有镀膜玻璃自动识别系统,充分保证镀膜玻璃的正确清洗、合片。

LOW-E glass automatic diagnosis system:

This system prevents the membrane of coating glass (especially the LOW-E glass)  from being destroyed, the glass input converyer station is loaded with the coating glass automatic diagnosis system, fully guaranteed the correct washing and covering of the coating glass.

 

Coating sensor

5、特有远程控制和诊断功能,突破地域局限,及时准确快速方便提供软硬件技术支持,为客户安全正常生产提供可靠保证。

The unique long-distance control and the diagnosis function, break through the region limitation, can provides the software and hardware technical support fast, prompt and accuratet, and guarantee the reliable and safe production for the customer.

6、主要低压电器元件(变频器、PLC、真空系统、触摸屏等)、传送电机,全部采用进口品牌。(详见配件明细表)

The main low-voltage electric appliance part (frequency transducer, PLC, vacuum system, touches screen and so on), transmits motor, uses the import brand completely. (Find the details on fitting detailed list of specifications)

 

Transducer

7、整条线具有超强功能,可生产正常、异型、超长及幕墙玻璃,LOW-E玻璃。

The entire production line has the ultra strong function, can produce normal IG, the shaped IG, over-long IG, curtain wall glass and the LOW-E glass.

8、整线所有动作均设有手动功能,并设有手动倒退功能,便于整机的检修和手动操作合片。背靠轮采用半嵌入式。

All actionof the entire line are equipped with the manual function, and is equipped with manually backward and forward function, it is advantageous for the entire machine overhaul and the manual operation cover.

9、输送段设有玻璃临时放置支架,方便安放大片玻璃。

The conveyer station is equipped with the rack which is used to lay glass temporarily, facilitates in laying the big glass.

10、采用润滑方便、高强度的铸造立式球面轴承;传送辊采用弹性好硬度高聚胺脂轮,运行快速平稳、可靠。

Uses the lubrication conveniently, the high strength casting vertical spherical surface bearing; Transmits roller use elastic good degree of hardness and high polyester wheel, the movement fast, steady and reliable.

11、采用四级清洗,保证最佳清洗效果。清洗段全部采用优质不锈钢,与水接触部分均采用不锈钢或铜质材料。

use four levels of cleans, guarantee the best clean effect. The clean section uses the high quality stainless steel completely; the part which may contact with water uses the stainless steel or the copper nature material.

 

Water- proof bearing

12、三对辊筒形毛刷,全部采用耐高温丝软质毛刷,充分保证镀膜玻璃特别是LOW-E玻璃膜层面不被破坏。

Three pairs of tubular rollers type of hair brushes, use the and soft nature hair brush completely, fully guaranteed the coating glass especially the LOW-E glass layer stratification can not be destroyed.

 

Brushes

133个异步电机,独立带动毛刷,采用张紧密封轴承,三道独立清洗壳体水箱,充分保证清洗效果,特殊设计的水喷嘴可实现快速清理。

Three asynchronous machines, the independence drives the hair brush, uses the tightens sealed bearings, three independent cleans shells type of water tank can fully guaranteed the clean effect, the special design water cock may realize the fast cleaning up.

14、优质不锈钢独立壳体水箱,三对毛刷独立的供水系统,一道毛刷水箱配有恒温水加热装置,可用热水清洗,二道毛刷水箱可配有粗、精过滤系统(可选配),三道毛刷供水水箱可作补水(自来水或去离子水),多余水最终从头道水箱溢流。

The high quality stainless steel independent shell type of water tank, three pairs of hair brushes independent water supply system, the brush water tank has the permanent lukewarm water heat installation, can use heated water for cleaning, the lowlife brushes water tank can be possible to install thickly and fine filters system (to be possible to select), three hair brushes water supplies tank may do water refill (running water or deionizer water), the unnecessary water finally overflow from the first water tank.

15、根据玻璃厚度,自动调整前后压辊间距,不同厚度玻璃,勿需调整。

According to the glass thickness, automatically control the spacing of the drag roll, it is do not need any other manual adjustment for the glass that have different thickness.

16、干燥段采用优质不锈钢,全耐腐蚀材料(风刀、输送支架),在结构上两对风刀相对表面倾斜度可调根据玻璃厚度,前风刀自动调整与玻璃面距离,清洗不同厚度玻璃,充分保证风口与玻璃面距离一致,风刀内可清洗。

The dry section uses the high quality stainless steel, all of them are anti-corrosive material (including air knife, transfer gantry), the two air knives relative surfaces gradient can adjust basis on the glass thickness in the structure, the first wind knife automatic control and adjust the distance to the glass surface, it can be used to clean glass that of different thickness, fully consistently guaranteed the distance between the gusty and the glass surface, the inside of the air knife can be cleaned.

 

Brushes

9、清洗干燥段采用无级变频调速,玻璃能以合适的速度平稳地运行。

 The washing and drying section adopts stepless frequency conversion governor, which make the glass run at the appropriate speed stably

 

 

Transducer

10、干燥段有一对倾斜风刀,根据玻璃厚度,前风刀前后调节,带加热风机吹出强力热风,并配备红外加热管能使被加工玻璃两表面得以干燥。

  There is a pair of declining air knife, the front air knife can adjust backward or forward according the glass thickness. The blower which is equipped with heater blows strong hot wind; also it is equipped with infrared heater which can dry the both sides of the glass quickly.

 

 

Stainless steel wind knife

17、采用双级高压风机,风力大,进风过滤,保证空气的洁净,为保证干燥效果,并采用半循环热风吹干,大功率风机可保证玻璃完全洁净的烘干。

Uses the two-stage high pressure air blower, the wind power is strong, the wind that enters into the air knife will be filtrated, so can guaranteed the purity of the air, the half circulation hot blast can guarantee the dry effect, the high efficiency air blower can guarantee the glass lites can be completely pure drying.

18、风机风箱、风刀室内安装降噪音、吸音材料,运行噪音低于75分贝。

In the air blower and the blade carrier installs air noise reduce and absorption material, the movement noise is lower than 75 decibels.

19、为保证检查效果,采用两对检查灯竖直对接安放,抛光不锈钢板反射。

In order to guarantee the inspection effect, uses two pair of inspection lamps which were vertical and docking placed, polishes the stainless steel board reflection.

20、为提高工作效率,设置小片玻璃储存区,检查段分三个独立传送部分,保证清洗玻璃连续输入。

In order to enhance the working efficiency, establishes the small piece glass storage area, the inspection section was divided into three independent transmissions parts, guaranteed the glass which will be cleaned can be inputs continuously.

21、采用长杆型脚踏开关,铝条放置好后,在铝条放置段的任意位置,都可操作。

Uses the long pole foot switch, after the aluminum strip lays already, it can be operate in the free position of the aluminum strip laying section.

22、多爪式铝框侧定位和下定位结构,放置铝条极其方便。

The multi- claw type aluminum frame side localization and under locates structure, make the laying of the aluminum strip extremely convenient.

 

Aluminum frame positioning

23、板压段,板面采用德国OSB板,防潮不易变形,抗冲击力强。

The pan of the plate presses the section uses the German OSB board, moisture-proof and not easy to distort, also have strong anti- impulse.

24、采用进口高效真空发生器,可使真空负压保持0.8兆帕以上,根据玻璃大小可自动调整吸盘吸力,充分保证吸住不下滑。

Uses the import highly effective vacuum generator, can make the vacuum negative pressure maintains above 0.8 mega bar, according to the glass size can automatically control the sucker suction, full guarantee the glass lites does not glide down.

25、压合精度高,压合板下部独有直线导轨,充分保证高精度平行压合。

The precision of the press is high, the lower part of the press plate is a straight line guide rail, can fully guaranteed the high accuracy parallel press.

26、气垫超清洁设计,独有过滤气垫系统,有效避免玻璃合片时的二次污染,气垫风阀可控制。

The air cushion has an ultra clean design, and the air-cushion filters system, effectively avoids the second time polluted of the glass press and the air cushion wind valve can be adjust.

27、采用进口压力比例控制阀,根据中空玻璃板面大小自动调节压合压力,不同尺寸的玻璃都能得到最佳的压合效果。

Uses the import pressure proportion control valve, automatically adjust the pressure according to the insulating glass lites size; can obtain the best press effect for all the different glass size.

28、板压段前增加输入传送段,小片玻璃可存储,并可实现超长玻璃二次压合。

此生产线可选配大小片功能。 

The front part of the presse plate section add to an input transmit section, the small glass piece can be save here, and can realize the second time press of the ultra long glass. This production line may select and match the big and small lites function.

 

***此生产线可选配大小片功能两种方式实现此功能:

                    电动伺服系统

                    气动+步进定位系统

***This production line can select and match the big and small function ways to realize this function:

I.   Electrically operated servo system

II. Air operated + step-by-steps positioning system

 

Servo motor

Each part description:

立式输送机

Vertical conveyer

型钢架、滚轮、防护板、限位装置、LOW-E玻璃检测装置

Steel frame, roller, guard plate, spacing installment, LOW-E glass detector set.

1、采用半嵌入式易更换背靠轮。

Uses partly inserts type back support wheel which is easy to be replace.

2、采用润滑方便、强度大的铸造立式座处球面球轴承,内尼龙套外聚胺脂套传送辊,两等速独立传送,脚踏开关控制传送启停,玻璃连续进入清洗干燥段不会前后片追尾。

Uses the convenient lubricationthe high intensity casting and vertical type spherical surface bearing. ball-bearing, transmission roller which inner sheath is Nylon and exterior sheath is Polyurethane, two constant speeds independent transmissions, the foot switch controls the start and stop of the transmission , the glass continuously enters the washing-dry section and the following piece can not hit the front piece.

3、具有镀膜识别系统,玻璃镀膜面放置错误,进料段传动停止同时报警。

The coating recognition system: when the glass coating surface was mistaken laying aside, and the feeding section transmission stops, it can be give a warning.

4、设置玻璃临时放置支架,安放大片玻璃方便

Establish a glass temporarily lays aside rack; it's convenient for big glass lites.

玻璃清洗干燥机

Glass washing-dry section:

清洗机,钢结构及保护罩全部采用优质不锈钢,分清洗及干燥两段由输送辊道,圆筒形式尼龙刷及驱动装置,喷水管及供水系统、刮水板、风刀空气过滤、消音装置等组成。

The washing machine, the steel structure and the guard shield use the high quality stainless steel completely, the washing-dry section contains transfer table, the round nylon brushes, the drive, the spray pipe and the water

supply system, water blowing board, air knife filter, noise eliminated installment.

三对圆筒形毛刷,由六个异步电机独立驱动,一、二对毛刷进行预洗,第三对毛刷可用去离子水清洗并用去离子水喷淋玻璃(三刷四淋,水处理可选配)高压水喷嘴可拆卸清洗,易于维护。

Three pair of round tubular brushes was drive by six asynchronous independently. The first and the second pair of brushes carry on the prewashing, the third pair of brushes can use the deionizer water washing and spray the glass (three brushes four drenches, water treatment can be select to match) the high-pressured water valve can be clean disassembly, also it is easy to maintain.

 

毛刷辊的间隙可调,易于清洗不同厚度及不同种类的玻璃(LOW-E玻璃可选配)。

The brush roller gap can be adjust, it is easy to washing glass that of different thickness and different type. (The LOW-E glass can select and match this type of brushes).

自动张紧压紧传送辊,清洗不同厚度的玻璃自动调整,采用防水轴承,与水接触部位采用不锈钢或铜,使用寿命长;清洗段末端玻璃上下两面各有一片软质材质刮水板,玻璃在两刮水板之间通过。

Automatic tighten transmit roller, when washing glass that of different thickness it can be automatic adjust, uses the waterproof bearing, the part which contacting with water uses the stainless steel or copper, the service life is long; At the terminal part of the washing section there are a piece of soft nature material water blow board at both sides of glass. The glass can pass through the two pieces of the water blow board.

清水用水可循环使用,水箱有水加热装置,可使水加热,用温度在50左右的水来清洗玻璃,效果更佳,有自动补水装置。

The clear water can be used circularly, the water tank has the water heating installment, can heating the water, use50 water for washing the glass can get a better washing effect, and there is an automatic water refill installment.

独特的风刀设计,形成高压风过滤加压的空气经软管接至风刀口,干燥的空以最佳的角度从风刀口吹向玻璃片清洗干净,干燥效果好。

The unique air knife design can creates the wind which has high-pressured to filtrates the pressurize air and joint to the air knife by the soft pipe, the dry air can blow to the glass from the air knife to the glass sheet by a best angle and clean it, the dry effect is very good.

有独特的风栅机构,可实现热循环风(可选型),降低噪音,鼓风机内,干燥段装有吸音材料。在输送机段装有感应器,只有玻璃进入清洗段时,鼓风机,水泵毛刷电机才开始依次工作,节能省电。

Use the unique wind grid system, can realize the hot circulation wind (to be possible select), reduces the noise, in the air blower, the dry section is install with the absorption material. There is an inductor in the conveyer section, only when the glass enters the washing section, the air blower; the brush motor of the water pump starts to work in turn, energy and electricity conservation.

Function

1 最大清洗速度12/分钟

Max. Washing Speed: 12m/min

2 根据玻璃厚度自动调整前后压辊间距。

Automatic adjust the drag roll spacing according to the thickness of the glass.

3 全耐腐蚀材料,包括风刀和毛刷辊轴都为不锈钢制作。

Entire anti-corrosive material, including air knife and brush rollers all use stainless steel.

4 运行噪音低于75分贝。

The movement noise is lower than 75 decibels.

5 生产间断时,毛刷、水泵、风路自动停止。

When the production was interrupted, the brush, the water pump, the air automatically stop.

6 双级高压风机,电机功率18KW,进风过滤;前风刀自动调整,始终保证前风刀风口 距玻璃前表面为一定值,风刀内可清洁。

The two-stage high pressure air blower, electrical machinery power is 18KW, the air enters the filter. The first air knife automatic adjust and always ensure the distance between the first air knife and the glass surface is a definite numerical value. And the inside of the air knife can be clean.

7、三个相对独立的水箱,水只能由后水箱向前水箱流动,第一个水箱设加热器;三对毛刷(高温丝)四对喷水管结构,各毛刷水路密闭,防止在清洗机内溅射污染。

Three relatively independent water tanks, the water only can flow from the back water tank to the front water tank, the first water tank install a heater. Three pair of brushes (Use the

hair that can resist the high temperature.) and four pair of spray pipes structures, the waterway of each brush is airtight to prevent the splutters pollution inside of the washing machine.

Inspect conveyer

清洗吹干的玻璃是否有缺陷,保证产品质量,检查灯管垂直放置与玻璃运

行方向垂直,背面与黑色色差显明,易于检查。

Check whether the glass that was washed and dried in the Washing-dry

section does have any flaw, guaranteed the product quality, the lamp tubes for the inspection was laying aside vertically with the movement direction of the glass. The black chromatic of the back support board is clear. Easily for inspecting.

1 两对检查灯竖直对接安放在背板后,用抛光不锈钢板反射。

Two pair of lamps for inspection was placed vertically on the back support board, with the polishes stainless steel board reflection.

2 传送分为三个独立的部分,以提高小片玻璃的工作效率。传送可暂停,预清洗、进料 可反退。

In order to improve working efficiency of the small glass lites, the transmit section was divided into three independent parts. The transmission can be paused, pre-washing, feeding can be draw back.

3 其余背板、轴承等同进料段。

Other back support boards, the bearings are equated with the feeding section.

间隔框放置段

Frame Locating Section:

本段是在立式输送机的基础上增加若干组件构成。组件中空玻璃时,第一片玻璃通过此段直接进入板压段,第二片玻璃紧跟着进入此段,当玻璃到达感应器时玻璃传送速度减慢,玻璃定位柱伸出,玻璃靠在定位柱上,底部、侧部铝条定位, 靠轮伸出靠轮与玻璃边部约3 mm 距离(此距离可调),把粘有丁基胶的间隔框顺着铝条定位柱放置,检查顶部及另一侧是否与玻璃边部距离均匀一致。

This section is base on the vertical conveyer by increasing some certain Parts. When producing insulating glass, the first glass enters the press section through this section directly, the second glass follows entering this section, when the glass arrives the sensor the transmit speed of the glass is reduced, the glass localization column stretches out, the glass locates on the column, the base, the lateral aluminum frame locating support roller stretches out and the distance to the glass side is 3 mm. (this distance can be adjust), put the aluminum frame which sticks with butyl along side the locating column, and inspecting whether the top and another lateral side is even with the glass.

1 传送:玻璃减速靠向玻璃定位装置停止(时间控制)。

Transmission: The glass decelerates and stops (timing control) to the glass positioning device.

2 上下、左右胶深可调且单点调整,铝框侧定位、下定位不需调整自动适应玻璃厚度。

The above and under, left and left glue depth can be adjust and it is a simple point adjustment. the aluminum frame side localization, under locates does not have to be adjust, it can be auto-adapted the glass thickness.

3、长杆型脚踏开关,操作方便

The long pole foot switch, convenient for operating.

 

板压机

Press Plate Section:

合片、压合二机合一,目前比较先进的一种压合机型。直线导轨、液

压系统、真空发生器、感应器、供风系统、定位器、输送辊轮。

Assembly and press, two functions gather together on one machine, it is a

quite advanced press type. The straight line guide rail, the hydraulic system, the vacuum generator, the inductor, the air supply system, the locator, the transportation roller wheel.

运动部分及固定部分都是刚性很好的钢结构,运动部分底部有双导轨,下部装有两个同步 运动的蜗杆导轨,由后者带动运动部分平行的向固定部分运动。

The movement part and the fixed parts are all the rigid steel structure, the movement part bases have a pair of guide rail, lower part is loaded with two synchronized movementsworm bearing guide rail, leads the parallel movement by the second one from the movement part to the fixed part.

独特的前后箱设计,前箱内有大量的真空发生器,德国OSB 高强度聚合板(防潮,不易变形)面上有毛毡,并有规则的分布许多真空吸盘。真空发生器分区域自动吸合,充分保证吸合力量,且装有吸盘自动保压功能(断电断气情况下),后箱固定,面粘有毛毡,并有许多小孔,供风时形成气垫,便于传送玻璃。

The unique front and back box design, in the first box there are many vacuum generator, and the German OSB polymerization board (moisture-proof, hard to be distorts) there is the felt on the surface, and has many vacuum plate that regularly distribute on the board. a vacuum generator automatically sucks the glass piece. Can full guarantee the suction strength, also it is installed with the automatic sucker presses function (in power off situation), the back box is fixed, the surface sticks with the felt, and has many eyelets, can form an air cushion when provide the air, it is advantageous for the transmission of the glass.

第一片玻璃通过输送辊轮,运送到感应器时,前板压段向固定板平行运动,当板面接触玻璃时,真空发生器自动吸真空,吸盘把玻璃吸住并前移,第二片放好铝条的玻璃进入板压机内部,在同一位置停住,并板压段后移,加压,保压10s左右。

When the first glass go through the transport roller and ships to the sensor, the first presse section parallelly move to the dead plate, when the board surface touch the glass, the vacuum generator automatically suck the vacuum, the suck plate holds the glass and moves it forward, then the second glass piece which have put the aluminum frame enter in the press section, and stops in the identical position, at the same time the front presse section moves to the back part, then pressurizes and keep the pressure about 10s.

整个压板,均衡平行压合尺寸精确。根据中空板面的大小,可实现二次加压,大片玻璃压合精度高,配套独特的机械装置。

The balanced parallel press size of the entire press plate is precise. According to the insulating units size, this machine can realize a two times pressurizes, the big glass piece press precision is very high, and this machine have unique mechanism.

前板压段移开后板压段间距达600mm,位置锁定后可进行检修。

The spacing from the first presse section the back press section can reach 600mm.After the position of the two press plates were locked, then you can carry on the overhaul.

1 完成中空玻璃的合片以及平压,前片吸盘、后片风门控制的气垫装置。

Completes the press of the insulating glass, the front suck plate and the back air door controls the air cushion device.

2 具备正常片、加长片、中空玻璃功能。

This machine has the normal piece, lengthened piece and the insulating roller, when washing glass that of different thickness it can be automatic adjust, uses the waterproof bearing, the part which of soft nature material water blow board at both sides of glass. The long; At the terminal part of the washing section there are a piece glass can pass through the two pieces of the water blow board.

 

翻转台及升降台

Tilit Table and the Lifting Table

1 翻转台:玻璃翻转放平至打胶。

Tilt Table: Use for tilting the glass, place it into a level position and gluing.

采用牢固的钢结构,翻转由气缸驱动,玻璃水平放置,人工将翻转台上的玻璃,移动到密封旋转台上。

Uses the reliable steel structure, the tilting was controled by the cylinder, and the glass will be palced in position, then artificially move the insulating glass units to the seal rotating table which is on the tilt table.

 

Tilting table

2 升降台:安放较大铝框时,自动把工作人员抬高,准备定位铝框上部。液压缸推动台面的升降,台面左侧的两个脚踏开关分别控制台在升降范围任意高度的升、降,操作方便简单。

Lifting Table: When places the big aluminum frame, automatically raises the staff, prepares to locate the top of the aluminum frame. The hydraulic cylinder impels the lifting of the floor, and the height of the table was controlled by the two foot switches which were placed on the left side of the floor, simply and easily for operating.

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LBZ2500PC 生产线进口配件明细表

The details of the imports fitting list about the LBZ2500PC production line

名 称(Name)              产 地(Yieldly)              品 牌(Brand)

光电开关

(Photoelectric switch)        德国(Germany)             Sick

光纤开关

(Optical fiber switch)          日本(Japan)               Omron

选择开关

(Selection switch)            德国(Germany)             Moeller

按钮开关

(Push-button switch)           德国(Germany)            Moeller

指示灯(Indicating lamp)         德国(Germany)            Moeller

脚踏开关(Foot switch)          台湾(Taiwan)              三实

微动开关(Microswitch)          台湾(Taiwan)              茂仁

热保护(Hot protection)          韩国(Korea)               LG

交流接触器

(AC Contact device )           韩国(Korea)                LG

PLC                          德国(Germany)            SIEMENS

变频器(Frequency changer)     韩国(Korea)                LG

空气开关(Air switch)            韩国(Korea) LG

开关电源

(Switching power supply)        台湾(Taiwan)               明纬

触摸屏 (Touche screen)        日本(Japan)                 Proface

中间继电器

(Intermediate relay)             日本(Japan)                Omron

温控表

(Temperature control meter)     日本(Japan)                Omron

数显表(Digital meter)            韩国(Korea)                AUTONICS

传送电机(Transmit motor)        台湾(Taiwan)              世协

液压阀(Hydraulic valve )         台湾(Taiwan)               朝田

真空吸盘(Vacuum cup)          德国(Germany)             FESTO

直线导轨

(Straight guide rail)              韩国(Korea)                 太敬

***设备结构改进、功能提高、选用件变更,以实际设备为准,恕不另行通知。

The improvement of the equipment structure, the function enhancement, the change of the spare parts, please check the actual machine without notice above.

Insulating Glass Machine

Automatic Insulating Glass Production Line LBZ2500PC

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Automatic Insulating Glass Production Line LBZ2500PC

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 Model Number LBZ2500PC

 




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